80+45 Extruder Line with Integrated Intermediate Wire Drawing
Duos Otomasyon combines wire drawing and insulation processes into a single, integrated production line with its 80+45 Extruder Line with Integrated Intermediate Wire Drawing, developed specifically for the cable manufacturing industry. Designed with a focus on high production efficiency, precise process control, and an advanced automation infrastructure, this system offers a robust solution—particularly for facilities engaged in continuous, high-volume cable production.
Intermediate Wire Drawing and Extrusion on a Single Line
Thanks to this integrated system, the conductor emerging from the wire drawing process is fed directly into the extrusion section without any interruption to the production flow. This eliminates time losses associated with transferring material between separate machines, resulting in a more controlled and streamlined production process.
The 80+45 extruder configuration enables various production requirements to be met, including insulation, sheathing, and—where necessary—multi-layer extrusion processes. 
Key Features of the Line
- Integrated operation with an intermediate wire-drawing machine
- 80 mm main extruder
- 45 mm auxiliary extruder
- Precise speed and synchronization control
- PLC-based automation system
- Operator-friendly HMI control panel
- Centralized monitoring of production parameters
- Stable wire tension and line speed control
- Industrial design suitable for mass production
- Customizable configuration for various cable and conductor types
- Automation infrastructure designed to enhance energy and production efficiency
- Synchronized operation across all equipment in the production line
High Efficiency in Cable Production
Synchronizing wire-drawing and extrusion processes within a single production line offers significant advantages for manufacturing facilities. By minimizing intermediate steps such as intermediate coiling and re-feeding, both production time and the need for operator intervention are reduced.
The control and automation system developed by Duos Otomasyon ensures that the various units along the line—including the extruder, wire-drawing machine, capstan (puller), cooling system, and take-up unit—operate in perfect harmony.
Application Areas
The 80+45 Extruder Line with Integrated Intermediate Wire-Drawing:
- electrical cables,
- power cables,
- conductive wire production,
- insulated copper wires,
- ancillary cable industry products,
- specialized cable production
can be designed for use in various applications such as those listed above.
Duos Otomasyon Cable Production Lines
Duos Otomasyon provides manufacturers with solutions that go beyond mere machinery supply, encompassing automation, electrical systems, software, synchronization, and complete production line integration.
The line configuration can be customized based on the client’s production capacity, raw materials, wire diameter, cable type, and specific production processes.
You may contact Duos Otomasyon for technical information, project evaluation, or to request a quote regarding the 80+45 Extruder Line with Integrated Intermediate Wire Drawing.